Elite Form Expansion - Brady Hughes Consulting

Case Study 7:

Elite Form Facility Expansion

Supporting sustainable growth in industrial manufacturing

Strategic Background

Elite Form, a leading manufacturer of high-quality concrete products for the construction sector, undertook a significant expansion of its operations in County Louth. The project aimed to scale up production capacity to meet growing demand while aligning with sustainable development principles and local planning policy. This facility expansion required careful coordination with Louth County Council and other stakeholders to address zoning, environmental compliance, and infrastructure planning.

Planning & Collaboration

Brady Hughes Consulting worked closely with Elite Form to support the planning application process and stakeholder coordination. A collaborative relationship was established with Louth County Council, local environmental authorities, and design teams to guide the project from concept through to permission. Our role focused on ensuring alignment between operational needs and regulatory frameworks, enabling a smooth, well-documented submission.

Our Role & Services

Planning Consultancy:

Preparation and submission of the full planning application, including environmental documentation and site layout.

Structural Engineering:

Design of a high-capacity production facility suitable for heavy-duty concrete machinery.

Environmental Engineering:

Development of sustainable drainage systems and minimisation of ecological impact through low-impact construction methods.

Stakeholder Coordination:

Acting as liaison between the client, local authorities, and contractors to maintain communication and timelines.

Collaboration

The collaboration with various stakeholders was critical to the success of the project:

Elite Form: Provided expertise on operational needs and guided the layout and functionality of the new facility.
Brady Hughes Consulting: Delivered technical expertise, ensuring that all design and planning were in line with regulatory standards and client expectations.
Louth County Council: Assisted in navigating local planning policies and ensured that all environmental regulations were met, facilitating a smooth approval process.
Contractors and Suppliers: Played a critical role in the execution of the design, ensuring that materials and construction methods aligned with the project’s specifications.

infrastructure

The project incorporated efficient waste management systems, sustainable water runoff infrastructure, and utility upgrades — enabling long-term operational resilience for Elite Form’s expanded production line.

sustainability

Sustainable design principles were embedded throughout the project:

Optimised layout for operational efficiency.
Environmentally sensitive drainage and water systems.
Integration of future-ready environmental performance goals into the facility.

Milestones & Project Outcomes

Planning permission secured through detailed documentation and stakeholder alignment.

Construction completed on time and within budget.

Significant uplift in production capacity and employment potential for the region.

Challenges & How We Overcame Them

Insights for Future Projects

Early and frequent stakeholder engagement strengthens application outcomes.

Environmental integration is not a constraint — it’s a pathway to long-term viability.

Strategic planning can accelerate industrial growth while ensuring regulatory confidence.

Impact on Elite Form and Co. Louth

Economic Growth:

The expanded facility allowed Elite Form to increase its production capacity, meeting higher market demand and supporting job creation within the local community.

Sustainability:

By integrating sustainable design principles, the project contributed to Elite Form’s long-term environmental goals, ensuring the facility operated efficiently with minimal ecological impact.

Local Development:

The expansion further solidified Elite Form’s position as a leading player in the construction sector in County Louth, attracting new business opportunities and fostering regional economic growth.

This project reflects how proactive planning and technical expertise can support industrial growth that benefits both business and community. Elite Form’s expansion represents not only an increase in capacity, but a regional investment in skilled employment and sustainable infrastructure. Through our collaboration with Elite Form, Louth County Council, and specialist contractors, Brady Hughes Consulting contributed to a project that meets today’s operational needs and tomorrow’s sustainability targets.

Summary & Strategic Impact

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